CAD File Prep and other Machine Information

Material Saving

Laser cutters 1 and 2 (Universal Lasers)

B.15 Laser Cutting Guide

We do not take bookings for laser cutting over the phone or via email. Staff must check your file in person to advise on any changes and the time it will take before a slot will be allocated on the day you’re in the workshop.

Please study the B.15 Laser cutting Guide to better understand how to format your files. You can find the guide here.

We work using AutoCAD and prefer drawings to be correctly scaled to your model working scale and saved as .DWG or .DXF format.

Maximum cutting extents are 800mmx450mm. Always check material stocks with us before planning your drawings.

Scale factors for CAD software

1:1 – No Change
1:2 – 0.5
1:5 – 0.20
1:10  – 0.1
1:20 – 0.05
1:25 – 0.04
1:50 – 0.02

1:75 – 0.013333

1:100 – 0.01
1:125 – 0.008
1:200 – 0.005
1:250 – 0.004
1:500 – 0.002
1:1000 – 0.001
1:1250 – 0.0008
1:2000 – 0.0005
1:2500 – 0.0004

Applications for Laser 1 & 2

Deep engraving – Non-contact engraving & cutting – Drilling – Precision scribing – Mask production – Prototyping – Sign making – Architectural model making – Component marking – Film/overlay cutting – Textile cutting – Gasket cutting – production – Rubber stamps & seals – Membrane switches -plastics up to-12mm and MDF/Plywood cutting up to 6mm.

CorelDraw files and illustrator file formats can also be used.

Bed Size 800mm x 450mm

Materials that are not permitted or cannot be cut using the laser cutter at B.15

Packing cardboard (usually brown with internal corrugation – Fire risk

Metal – Engraving on the surface only.

Foam core board – Fire risk

 


 

3D Printers

Our 3D Printers

  1. Stratasys F370 FDM Printer (Multiple single colour and Material options). Build Area:  355mm(L) x 254mm(W) x 355mm(H)
  2. Ultimaker S7 (Primarily PLA only) Build Area: 330mm(L) x 240mm(W) x 300mm(H)
  3. Form Fuse+ (Nylon Powder) Build Area: 155mm(L) x 155mm(W) x 300mm(H)

Cost is calculated using completed 3D Model File in the workshop. There are no ‘overhead’ costs to any type of 3D printing at B.15. Your jobs are charged at cost of the materials alone at the price they are sold to us by the manufacturer.

We will thoroughly check your proposals before approving the use of any of the machines so please allow time for this by getting in touch with us at the earliest convenience.

The machines work preferably .STL file format.

To save the file as an.STL from your chosen modelling software you must export it and if given the option save as Binary.

Your model must be a solid object not a collection of surfaces.

After you scale the model we recommend as a general rule that you check that objects component parts are not smaller than 1.5mm thick, anything smaller will be fragile and potentially not print properly.

Modelling Software

We recommend using Rhinoceros 3D (Rhino) or Autodesk 3D Studio Max. Sketchup is a good starter programme for visualisations but can often throw up odd problems when being translated for 3D printing so we advise trying to pick up the more advanced programmes such as Rhino and 3DSmax once you feel confident with your modelling.

Checking your files

Once you have discussed your model with staff and completed digital modelling we can further assess and repair your files using Magics Software in the workshop.


 

ISEL M40 CNC Router

Operation time can vary depending on the complexity and type of CAD file used. Please consult us with your ideas before going too far into the process of modelling for this method of manufacture.

There is no time charge for using our CNC. Material is charged based on type and quantity. Speak to a member of staff for your particular project requirements.

Other Equipment

Mayku Multiplier (Pressure Former)

Bed size forming limits 380x380x160(H)

Reducing plate size 250×180

Cricut Plotter Cutter

The Circuit can be used to create flat, cut shapes primarily from paper and vinyl. This machine is particularly useful for net shapes that can then be folded along score lines and assembled without scorching that can occur when laser cutting.

How to Prepare your Drawing File

Preparation instructions to follow. Please speak to a member of staff for information if you wish to use this machine in the meantime.

Recent Posts

New 3D printer: Fuse+30W SLS powder printer

We’re pleased to announce that after a successful bidding process last academic year we now have an exciting new type 3D Printer that uses selective laser sintering or SLS printing technology: The Fuse+ 30W.  

This type of 3D printing is a leading additive manufacturing technology that uses a high-powered laser to fuse small particles of powdered material together. The resulting fused powder forms your 3d print whilst the surrounding unfused powder is recycled back into the system. This circulation process is managed by the Fuse Sift station where excess powder is mixed with new before being added back into the printer as part of its own ecosystem. 

Our machine will exclusively use a grey powdered material called ‘Nylon 12’ which is known for its strength and durability, making it suitable for various applications in your model making projects.

The printable build area is 155mm(L) x 155mm(W) x 300mm(H).  

The process of creating SLS 3D parts first involves creating a suitable STL digital file that you will need to discuss with a member of B.15 staff. If accepted, your job will be priced up and added to the queue. Once your print has completed, the process requires a cool down period of around 6 hours before we can manually post-process it by removing all of the unfused powder.

Post-Processing – Cleaning excess powder from prints.

Depending on your design, you may have to contribute to this process. If this is the case or you would like to learn how it’s done, then we will provide instruction on how to do it.  

With this type of technology, it is more efficient and sustainable to group files together and because of this we will be trialling a workflow by running the machine once a week. This will initially be on a Thursday to run overnight and be ready to postprocess from Friday. If demand increases this will be extended to also include another day earlier in the week. Files need to be approved for this process no later than 1pm on Thursdays to have a chance of going on later that day. Post processing can be completed from Friday. 

Should you wish to find out more about this printer or about how it might be used as part of your project, drop in and speak to a member of B15 staff and we’ll happily discuss your project requirements.  

See you soon – Lara

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