Elsewhere Park, an ‘Eco-Labratory’ in Egypt

On a recent trip to Egypt I was thrilled to be invited by friends to visit a unique ‘eco-labratory’ experiment on the banks of the Nile. Elsewhere park is a private plot of land owned, maintained and developed by ex-pat Jules Johnson and her husband Naser. The park was set up as a long time dream of Jules to be able to create a haven away from the manic pace of Cairo city life.

2014-04-21 16.51.16With limited experience of building Jules and Naser set out to build their ideal practical get-away for themselves and other ex-pats needing to escape. Jules had a very clear idea of how her ideas should look with certain aspects pending on material tests and availability. This gave a bespoke touch to the whole site which works fantastically. Even so Jules tried to define her ideas through designs in a professional manner. These designs met with confused local architects whom more often than not stick to a very generic set of bland construction rules that, to say the least, leave much to be desired.

With the usual stumbling blocks of building construction inevitable, things were made increasingly difficult by un-co-operative tradesman and a difficulty in sourcing good quality eco building materials.

Having heard of the difficulties in construction and seen the finished articles on site I was very eager to pass on the story of this fantastic place to yourselves and open up the possibility of a future collaboration on a live-project on the site! I thought it better that Jules tell the story so read my interview with her below to find out more.

With a little planning It may be possible for us to visit the site as a small group of students to take part in the experiments and contribute from our experience in MSA. If you are interested in finding out more please email me at scott.miller@manchester.ac.uk

2014-04-22 16.19.29What is Elsewhere park and why did you decide to embark on such a project?

I am widely travelled and have watched the world go by from many a town square or roadside cafe. But not in Egypt.

After finding myself married to a local man, having a young son, very little income and living in a concrete sweat box in the middle of one the filthiest cities you will ever see, I decided to start exploring the countryside. We started to visit Nasers family more often in a village called Matania (meaning Germany) it’s a couple of miles south of the park. The poor conditions dissuaded us from using their toilets or considering staying overnight.

There are no centres or main shopping roads in any of the towns and villages and it’s inappropriate for women to be in a coffee shop. So. I needed somewhere close to build a proper, sit down Loo, At least we could spend more time there.

2014-04-19 11.52.17Was the park’s purpose always clear or has it evolved over time?

The park was not the first time we built but it was going to be the final time. We had intended to buy a piece of Nile River land, before it became illegal, to build our retirement house.

Naser envisioned a huge Roman style columned block with lawns and conifers!

I was thinking more along the lines of the Victorian Sea Front shelters with rockeries around the inevitable but inappropriate, lawns. The ideas involving Elsewhere are evolving all the time. I love other people to share their ideas and enthusiasm.

I was very conscious of the dreadful conditions the local Bedouin people live in and the delicacy of their customs. A kindly Hungarian lady asked what she could do to help them and decided to open a little school. We allowed her to build a small room (the red brick one) in the Park, rent and electricity, with use of the kitchen and bathroom. This is now the shed and the Nile River School has moved to its permanent location in a purpose built and larger school, just up the road.

2014-04-19 14.43.32 2014-04-19 14.39.18[Put simply] the park supports educational interests of both privately funded (Rich Cairo schools) and the Nile River School that survives on donations and volunteers.The park was created for rest, recovery and inspiration. It can be made available for education and certain types of entertainment. Private hobbies and dreams. I love the freedom to try anything and enjoy other peoples enthusiasm and experience that they have been willing to contribute.

Recently, a group of ladies I teach with needed somewhere at the Park to stay, instead of putting up tents. This is the building we are currently working on and you Scott, are the only bloke that has been allowed to do anything creative on it!

2014-04-19 14.40.01 2014-04-19 18.22.59What inspired you to lead the design the buildings on your site?

I had to design the buildings myself as I spent 15 years in the Logistics field which always comes first in my considerations. I have no faith in the engineering judgments of most architects here and they would only communicate with Naser because 1. He speaks Arabic and 2. He is a Man.

Women have no business interfering in such things in Egyptian society.

What problems did you encounter and how did you overcome them?

Everyone here thinks and says you can’t do that, that’s not possible. So I go ahead and start the job myself.

There are many bribes to be paid at intervals but there were many more when we started. The Authorities take their share. River Authority, River Land Authority, Land Authority, Road Authority, Electricity Authority, Building Authority. Because I am foreign, all of our paperwork to do with the Park, is all perfectly legal to ensure we don’t lose it.

The first thing we did was build the road down to give vehicle access to the land.

The walls collapsed and the road fell down.

Next doors road also fell down and at this point I decided to take all building under my wing.

The first building had to be pulled down four times before we managed to get a license for electricity. This would then prove it was a lived- in building and therefore could not be demolished. This was the normal process. The law has changed since then and the Authorities are starting to pull down the swarm of buildings that have been put up since the other Authorities have been otherwise occupied.

2014-04-18 18.00.19There are always problems with the quality of materials, all of the roof beams are twisted and most wood is full of knots and bark. The electricity is normally connected from the street lights and it runs your single light bulb via the window. Elsewhere Park has more light bulbs than the whole Ezbah (Hamlett) put together and more double sockets too. There have been so many problems!

Does the ‘try it and see’ attitude to building lend itself to the locality given the uncertainty of Material supplies? And do you find testing/prototyping beneficial?

I love to try it and see. I am not familiar with some of the local materials so I research their uses and  use their transferable properties with my own transferable skills, to create an object with meaning and multipurpose. I am proud of some of my triumphs in the control of temperature and I can’t wait to put the roof on the Burrow (Cob) to see how I have performed with daylight.

2014-04-19 14.35.25 2014-04-19 14.35.06We encourage people to collect as much data from the Park as they can. If you need our help, just ask.

Does the eco/ethical consideration behind Eleswhere Park have potential to expand to other areas in the locality or Egypt as a whole?

Oh Yes. There are a few organisations that dabble in the recycling field but not many dabbling in Permaculture. Most countryside folk don’t have hot water. They have very poor ventilation but no insulation. (The Arabs invented air conditioning with a roof modification)

There is a need in the British Education Private Sector for workshops/presentations and other educational tools on eco-friendly subjects as we have no public parks, forests or accessible countryside. Many students attending these schools have architects and interior designers in their families and are ready to learn some common sense. Rich land owners prefer lawns and columns. Where nature is organized and trees cut into cylindrical shapes. Check out the history of the place and you can see Islamic ceramic influence in many things.

2014-04-21 21.16.15 2014-04-19 18.20.27What do you hope to do with the site in the future?

I would love to see the Park full of little ongoing experiments, set up by some and monitored by many. We will continue to build. The next building may be from river reeds with the potential to pass this knowledge on to the local lads so they possibly make sun shades commercially.

2014-04-22 16.31.30 2014-04-21 17.00.33 2014-04-19 15.54.03The next project (after the Burrow) will be to make a hot water system for the Castle showers. I would like to make this out of recycled materials and use solar power.

My dream for the Park is to make approximately 8 more buildings, using more and more local and renewable materials as possible. Here are some of the plans:

There will be a more extravagant Cob guest room,

Straw bale guest room,

Natural Tee Pee,

River reed shelter with the possibility to extend this technique to the surrounding communities for roofing or animal shelter.

Wooden shed on stilts overlooking clay lined pond that may possibly be for aquaponics.

Jetty to moor boats.

Probably, a metal chassis floating caravan.

Workshop for my art stuff, tools and future projects. I would like to make a wood turning lathe.

Open kitchen on the end of the Castle block.

2014-04-22 11.37.00As the power will be unreliable this summer, I would like to start more seriously with renewable energy installations.

The cost of electric will be rising 25% shortly too.

2014-04-19 17.29.00 2014-04-22 13.43.10Have you considered collaborating with architectural institutes in Egypt to help develop and experiment with the site?

At the moment, I have no plans to involve the architectural institutes in Egypt as the Tutors are notoriously jealous of their powerful positions and the dated styles that they personally believe in. (They may even try to close the Park down, in case our ideas become popular with the rich and famous)

Architects and Tutors here are not usually willing to cooperate with any alternative styles or concepts, especially from women or foreigners as they see this as doing themselves out of a job. They also earn huge amounts of commission from the suppliers and manufacturers of the raw materials and from contractors and sub-contractors.

They also encourage the use of materials that are produced in Egypt, (by the military)but that have a high carbon footprint, such as cement, metals and plastics.

There are several historical and social influences to consider when wondering about modern day buildings. One thing that bothers me most is the complete lack of common sense when planning rooms, buildings and community areas. I believe that this complacency has had a long term effect on moral and society and I am finding that this problem is still being ignored , even in the high class areas.(we have 7 different classes of people in Egypt)

2014-04-19 14.35.49 2014-04-22 11.38.13 2014-04-22 11.12.01So. What are you waiting for?

The sun shines every day, its either warm or hot.

We have an almost constant northerly wind.

We have the longest river in the world which runs at about 5 knots.

We must be able to do something with all of that?

All the best, Jules

(Interview Between Scott Miller and Jules Johnson 2014)

Isometric Drawing of St Paul’s Cathedral

During our recent store clearance we came across this amazing print packaged away. This famous isometric drawing of St Paul’s Cathedral in London was originally drawn over a period of 5 years in ink by hand between 1923 and 1928 as is described on the drawing itself. These kind of drawing skills are a real dying art and I find them captivating to see particularly when printed at this scale.

St Pauls Picture (1)

On taking the frame out of the store we found the antique print to be very dirty so spent some time cleaning it and repairing the frame to put it out on display where it should be. We saw the original larger scale print of this drawing earlier this year on display in the V & A museum in London. I’m glad we now have our own copy to marvel at complete with natural ageing!

Pavilion Project (30) St Pauls Picture (2)We hope to have the picture on display somewhere near the workshop soon so be sure to have a good look at the staggering detail it shows.

Scott

Model Archive and our Photography Studio Proposal

Over the last few weeks we have been trying to clear our extremely cluttered model store to record and archive all of our historic models. This has proved a huge success and brought to light some great pieces we didn’t know we had! The collection is fascinating and gives a broad range of styles and techniques used over the last 30 or so years.

Model Store (15)H-08 (3)SI-03 (3)In ordering our store we have created some new space in which we hope to set up a photographic space to document your future work. This facility, providing we get funding, should be available sometime in early 2014. With this in place you will be in a better position to record your work before it leaves the building with high quality photos. This will also allow us to create a complete record of our produce and add to the already thriving Blog we have here.

Model Store (13)

Keep checking back here for more! Scott

Experimenting with DaVinci

Mona Lisa (1)This Mona Lisa 3D print was made from a image that was applied to Standard Primitive Box object in 3D Studio Max this had a Displaced Modifier attached, the box has then had   increased segments to make the object appear more three dimensional.  This will turn the 2D black and white Jpeg Image into a 3D meshed object that can be printed later.

Mona Lisa (3) Mona Lisa (6)Using the black and white image of Mona Lisa we have done a number of controlled tests using a raster engrave setting on the laser machine.  Paper was used initially and then card and timber this has had a number of interesting results and is proving to be very effective if an image or graphic is need for a model or surface decoration for an object.

These experiments were carried out to demonstrate yet another potential use of the CAD driven machines in our workshop and could be applied to anything from facade detailing to micro site modelling.

 

Plaster Casting guide inspired by Timothy Richards Models

Earlier this year myself and Jim went on a visit to Timothy Richards workshop in Bath. Read more about that visit here.

In response to what we saw there we decided to have a go at casting some facade tests of our own to demonstrate to you the potential when using this method for modelmaking. Starting with some reference images of the University of Manchester Archway we decided to focus on one of the Gothic style windows as our subject.

Making a ‘Master’

Initially recreating the form of this stone work in miniature may seem time consuming but as you will see the end results are fantastic and the intricate detail featured is easily replicated by casting.

A good way of creating details like this is by layering sheet material, in this case acrylic. Planning the layers on CAD will allow you to break down the details into manageable  stages (Above). When combined, the layers of laser cut acrylic form the recesses and steps in the winder with the radius in the stone work being replicated using a filler and hand sanding (Below).

Spraying a coat of primer paint on hand finished areas can help to identify any imperfections in the surface (Below). This primer can then be sanded back

The extra details of the window can be formed using styrene and or abs strip with any further radius being creating again with filler. Once complete the master model is ready to be moulded. 

 Pouring a Silicone Mould 

The are a wide range of silicone’s available for mould making so it is always advisable to check the specification of individual products before committing to use them on your master model. Firstly ensure the master is secured to a mould former – in this case we used a storage try which suited but bespoke formers are usually required.

Ensure the silicone is mixed to the manufacturers instructions and pour in a thin stream to avoid any air bubbles forming against the master mould. Ensure the master is sufficiently covered and allow to cure for the recommended time.

Once cured carefully remove the silicone mould preserving the master mould to be reused if any problems occur. The benefit of using silicone is that the flex allows the master and eventually cast items to be easily removed without much stain on the items themselves.  Some minor trimming of silicone overlap may be required before the mould is ready to be used for plaster casting.Plaster Casting

As with the silicone there are many types of plaster available so always check to see if the specification suits your needs. In this case we simply used stone plaster mixed to the correct consistency and poured directly into the silicone mould – no release agent required.

Once the plaster has set it can be carefully removed from the mould giving a completed cast. These sections can be used as tests or replicated to create a more detailed facade. 

One area we have touched on is adding pigments to the plaster mix to give varied results in terms of finished cast colouring. We will revisit this area when we have time to experiment some more and let you know how it goes. If you have any ideas that could make use of this method of making be sure to get in touch either via email or in person at the workshop. We are more than happy to help! Scott & Jim

 

 

Welcome back to ‘SEED’ and a new academic year!

As some of you may have noticed we have added an extra ‘E’ to our name due to the merge with the School of Education. Our full name is now the School of Environment, Education and Development or SEED.

Busy summer

Over the summer we have been busy co-writing a second edition to the highly acclaimed book ‘Architectural Modelmaking’ by Nick Dunn. We expect the book to be published sometime next year and should prove very useful for existing and new students of architecture. We’ll post more on this when we can!

This had kept us productive along with a materials re-stock and clear out in preparation for your return. We hope to stock some new acrylic thicknesses in the next few weeks. Up to date materials price lists are now up in the workshop and can also be checked here on the blog.

Up-front payment for laser cutting

From now on we will only be allowing students to book laser cutting slots if they have paid. This change is being implemented to reduce the number of no-shows that occurs during busy periods which led to many hours cutting time being wasted last term.

New Full-Time Workshop Technician 

The workshop now has an additional member of staff as Scott Miller has now been made a full-time member of the technical team. Some of you may have met Scott last year when he worked with us on a casual basis. Scott is a very accomplished model maker and will be happy to help with any of your model making requirements.

The Arts University Bournemouth: Workshops & End of Year Show 2013

Following our trip to Bath and Timothy Richards’s workshop we drove down to Bournemouth for a private workshop tour and a look at their end of year show. Having studied in Bournemouth for my degree I was already aware of what they have but felt showing Jim the facilities first hand would be of great befit to the constant refinement of our own workshop. Unlike our workshop at SED, the Bournemouth workshops cater for a wide range of courses and as a result are set over two large floors.

One aspect of the workshop design that would be great to incorporate into our own is the segregation of certain areas. This is a difficult task in SED due to our restricted space however certain changes are possible and some solutions could come from other institutions such as this. Of particular interest to reduce the amount of dust in the air we breathe we were interested to look at the sanding benches (below). These were in a purpose built room with enclosed extraction to reduce the spread of dust. Whilst we are limited in space, incorporating one of these benches into our workshop may be a possibility and we will consider implementing it within the next year.

Another separate department is the CAD-CAM area which incorporates all CAD driven machinery away from the main woodwork shop space. As with the sanding room, it is unlikely we will be able to create such a space without expanding the workshop. This said, by simply arranging the machinery together and the materials they use effectively it is clear that this side of the AUB set up works very well. We will be making efforts to improve on material storage and availability over the summer.

One of the main draws for me to study in Bournemouth was the ability to collaborate with so many different courses. The AUB has facilities to cover Architecture, Interior Architecture, Animation, Costume Design, Model making, Make-up, Graphic Design, Film Studies, Photography and many more Arts based courses. Here are a few shots of our look at the End of Year show across the campus.

Find out more about the arts based courses at Bournemouth by clicking here.

 

Workshop Updates

With the academic year over things are a bit quieter down here in the workshop but there’s no shortage of jobs to do!

New band saw

We have just installed a brand new Hammer band saw to replace our smaller Startrite band saw which has become problematic over the last year. The new machine has been ordered from Austria having been built to order.

General Workshop This functions in exactly the same manner with the exception of the drop down guard which has two separate height adjustment and lock off wheels (see image below) as opposed to a single wheel.

General Workshop (2)

Should you be unsure of anything on this new saw don’t hesitate to ask myself or Jim for assistance. The new saw will soon be fitted with the standard emergency stop buttons you will find on all the machines in the workshop. Remember if these switches are pressed you will need a member of staff to unlock the machine for use.

Re-Stocking and New Materials

Ahead of the new year were also re-stocking the store which has been left somewhat depleted after last months exhibition rush! All listed thicknesses of Laser-able (Medite) MDF; Laser-able Plywood and Acrylic stock will all be cut and stocked for September.

General Workshop (5)

General Workshop (3)

We are currently looking into stocking 1mm and 0.5 mm Acrylic sheet which are great material thicknesses for architectural models that have previously been unavailable here.

Timothy Richards: Fine Plaster Architectural Models, Bath

Last week we took some annual leave to go on a modelmaking road trip! We visited two main locations and so I’ll split this summary into two posts. This post will cover our visit to Timothy Richards studio in Bath.

The company has become the world leader in the production of fine plaster cast architectural models for exhibition display and private commission.

Over the past few months there have been several student projects attempting to delve into the plaster casting medium to convey their ideas.Whilst we have some experience of this process we thought it would be useful to ourselves and to upcoming students to give an insight into this process commercially and how better than to visit this master of the art!

A friend of mine, Lauren Milton, with whom I graduated in Modelmaking is now working for Tim and was able to give us an extensive private tour and insight into the workings of the company. Tim’s models range from complete buildings to facade’s and architectural details. Many of these models are made to order as private commissions however there is a range of popular works which are kept in stock for purchase.

The method used to produce the models has been refined over time but essentially involves creating a ‘master’ form of the subject to take a mould from then casting in the appropriate coloured plaster which can be pigmented to suit. One of Tim’s core beliefs about model building is that a model should be as similar in materiality as the building it represents. This means that all of the works produced here are cast in their final colour and therefore no paint is used on the cast surfaces. The only areas where colour may be applied is again through a ‘raw finish’ material such as thin sheet metal used to emboss over certain areas much as they would be in reality on roofing details etc.

Once cast, the building or facade components are assembled and any additional details such as window frames and railing are added. These details are primarily made from etched brass – a process we will cover in another post but in the mean time please ask myself or Jim for more information.  The resulting components can be made extremely fine and add a great deal of realism to these models.

Finely sculpted elements are made by sculptors who are paid to create exact replicas of organic details on the buildings. Once complete the scaled down sculpts are cast in white metals and then added to the master models before being cast into the final model.

Tim keeps everything for future reference meaning an extensive store of past model masters and moulds. This area in particular is fascinating and shows the breadth of experience compiled through sheer number of past projects in store. This visit was truly fascinating and insightful. It may be possible for us to arrange a lecture and demonstration from Tim this coming academic year. Should this happen I can’t recommend it enough!

For more on Tim’s work click here: http://www.timothyrichards.com/

Outside of our workshop visit we spent some time looking around Bath looking at some of its fantastic architecture and the historic Roman Bath house. All in all a great place to visit should you get the chance!

Taking from our visit we have decided to have a go at creating some plaster models of our own so we’ll keep you updated on our progress with that in the coming weeks.

Scott