Mecanoo B.15 Modelmaking awards 2016 Shortlist

On Friday June 3rd Laurens Kistemaker toured the soon to be open end of year show choosing outstanding modelmaking projects for this years shortlist.

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The process proved very difficult with a great selection of varied work on display but a list was eventually decided on to be further judged.

The complete shortlist can be viewed here complete with the students statements about their work.

Judging will be taking place tomorrow afternoon with representatives from mecanoo and MSA on the panel with the winners being announced shortly after at the end of year show opening. We’ll post the results here ASAP!

Good luck to everyone and congratulations on a great show!

Jim and Scott

 

SLA Resin Printing by Akhil Mathew

It has been a year now since we purchased our own SLA resin 3D Printer. In this time we have had a varied degree of successes. Perhaps due to its relative infancy, we have come up against numerous issues with this printer meaning its use has been limited as it often required constant checking to ensure the process is working correctly. The best uses have come when a student has taken initiative to research the process for their own requirements. One such student is 3rd year Akhil Mathew who has kindly written about his application of the process and the various pro’s and con’s he experienced.

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The SLA resin printer is very useful to communicate certain aspects of design due to the material the printer prints with. The printer can use a variety of coloured or clear resins to print. My project featured a separate internal structure within an external frame and therefore the clear resin was ideal for communicating this aspect of the design.

However, to make sure your model is printed correctly, a number of points need to be kept in mind.

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This printer is unlike the ABS and powder printers not only when it comes to material but also the orientation in which it prints. The model is printed upside in layers by slowly raising a platform out of a pool of resin. My models would often not adhere to this base platform and that would cause the print to sag on one side. This might occur due to:

  • Problems with the model (inverted faces, un-welded vertices etc)
  • The base platform not being clean
  • Impurities in the resin
  • Insufficient foundation and support material

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Due to the orientation in which the model is printed and the action of pulling the model out of the pool of resin may cause horizontal elements in the model to sag if vertical elements or supports are not introduced at nearby intervals. The floor plates of one of my first resin models sagged towards the inside as there wasn’t enough vertical elements. (This error would not have occurred with the powder printer or ABS printer)

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Resin may get trapped inside the model if there isn’t an opening for the resin to drain out of. Again, one my first models still has resin trapped inside it and with resin being slightly translucent, it is visible and may not be desired.

Lastly, since these types of printers are still being tested and perfected, the printers are not perfect yet. Therefore, the printer may just ignore a certain element of the model without any warning. The best ways to get around this I found were:

  • Keep the model as simple as possible
  • Make sure the model is one object before converting to .stl
  • Within the object make sure the faces are oriented correctly
  • Make sure all vertices are welded appropriately

The SLA printer is a very interesting piece of equipment and the finished products if printed correctly look great and work perfectly to communicate exactly what I needed in my project.

– Akhil Mathew 2016

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Mouldmaking using Gel-Flex PVC Compound

Anyone who has experimented with casting will appreciate that the process of designing and making the mould is the most critical part of the process. ‘One-off’ simple block or slab casts can often be produced using scrap mdf to create the framework before pouring and then breaking the frame for removal of the completed cast. This is usually successful but can be restrictive in terms of detailing and can often mean destroying the mould to remove the cast.

In order to capture more intricate details of an object we can use silicone rubber which is widely used in the art and design industry. The main drawback of using silicone is its cost and only having one-purpose once it has cured.

A great alternative we are encouraging for testing is ‘Gel-Flex’ PVC Compound which can be melted, poured, cast into and then remelted and re-purposed to make several moulds with the same amount of material.

Monty gel flex tests (2) Monty gel flex tests (1)Using Gel-Flex

At present we are unable to provide a method of melting the compound in the workshop but this product can be easily used at home by heating using a conventional hob or microwaved in a suitable dish (As Monty explains below – preferably glass!). Instructions are provided with the product which you should always read and make sure you understand thoroughly before using.

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Once the product is in a liquid state it is poured in the same way as with conventional silicone mouldmaking into a box mould over the object you are wanting to cast.

The main drawback to using Gel-Flex is that it isn’t as durable when being used to produce high numbers of casts. Eventually the mould can become over-stretched and can rip. The beauty being that the material can then be melted again and poured to create the mould again – eco considerate and cost effective if you need to mould multiple items.

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Case Study: 1:1 Facade study casts by Monty Dobney

“Gel Flex was great to create the intricate detailing required to for a 1:1 model of my paternated bricks. I first laser cut and glued together (the most time consuming step) an mdf master for the mould to then be covered with the Gel Flex.

After reading the instructions I decided to melt it in a microwave oven, on the first attempt I melted the plastic ‘microwaveable’ container which I had decided to use to melt it in. But two containers stacked seemed to do the trick for holding their form! It was also important to keep checking on it as it can very easily ‘over cook’ which turns it brown (as can be seen in the image below) and a strong burning plastic smell!  I successfully used the Gel Flex to cast from both plaster and wax.”

Monty Gel Flex Tests (4) Monty Gel Flex Tests (5)

Gel Flex is available to buy from 4D Modelshop where you can get 10% student discount or at  Fred Aldous in Manchester and can be found by clicking here.

“People, Place, Purpose” Mecanoo Architects Open Lecture at MSA

People Place Purpose open lecture Francesco and Laurens

“People, Place, Purpose” An open lecture from Mecanoo Architects
at the Manchester School of Architecture on Thursday 14th April 2016

Francesco Veenstra, Partner & Architect, Head of the Mecanoo Manchester Office
Laurens Kistemaker, Modelmaker at the Mecanoo Delft Office

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Held in conjunction with the Mecanoo B.15 Modelmaking award we invite you to join us for a presentation of the past a present projects of international award winning architects Mecanoo. Francesco Veenstra will take us through the history and design ethics of Mecanoo culminating with the current MECD project for the University of Manchester. Laurens Kistemaker will explain how ideas are developed at their Delft modelmaking workshop from concept to presentation.

This lecture is FREE and open to all
Thursday 14th April at 17.00 in the Cordingley Lecture Theatre,
Humanities Bridgeford Street Building, University of Manchester, M139PL

Hope you can join us!

Scott and Jim

Mecanoo B.15 Modelmaking Award 2016

We are very pleased to announce the return of the Mecanoo B.15 Modelmaking award for 2016!

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Eligibility and Award Short-listing

The awards are open to MSA Part One Third year students and Sixth Year Part Two students. There will be three prizes for each year.

Short-listing and final judging will focus on process, purpose and finished quality of models within design and presentation stages.


This year we will be joined by Mecanoo in-house modelmaker Laurens Kistemaker who will assist with project short-listing and offer advice on student projects. Laurens will be on hand in the B.15 workshop throughout Friday 15th April and Friday June 3rd to observe and discuss your ideas. Be sure to come along and speak to Laurens for a unique insight from one of Mecanoos’ full-time modelmakers.

Laurens Kistemaker

Judging will take place on  Friday June 10th ahead of the annual MSA show opening where the awards will be presented.

AWARDS PRESENTATION (4)About Mecanoo 

Mecanoo are an award winning international architecture practice based in Delft, The Netherlands. Current projects include a renovation of the New York Public Library and the design for the new Manchester Engineering Campus Development (MECD) project. Having now opened a Manchester office to support projects in the region the company are eager to strengthen their links with up and coming architecture graduates leaving the Manchester School of Architecture. Last years modelmaking awards yielded a strong interest from all participants and several employment opportunities followed.

Find out more about Mecanoo here: www.mecanoo.nl and click here to watch our short video about Mecanoo Modelmaking.

Following on from last year B.15 will be directing the award and will also support sponsorship for the prize winners.

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BA Graduate Sara Hammond accepting her award last year. Sara has gone on to work for Mecanoo’s Manchester office.

We look forward to seeing what great projects come out of the coming months of work and wish you all the best of luck!

Jim, Scott and the team at Mecanoo

Easter Opening and Late Hours

General Workshop 2015 (3)

The workshop will be open for the first four days of the Easter break from Monday 21st to Thursday 24th March.

Beginning Monday 18th April we will be opening for an extra 3 hours a day. The workshop will remain open Monday -Thursday until 19.30 when students will be asked to clean up your workspace as normal in preparation for the following day. These temporary opening times are as follows:

Monday 09.30 – 19.30

Tuesday 09.30 – 19.30

Wednesday 09.30 – 19.30

Thursday 09.30 – 19.30

Friday 09.30 – 16.30

This time is in addition to our normal working day (09.30 – 16.30) and therefore does not mean you should turn up any later than normal. Please make the most of this additional time.

Looking forward to seeing some great work from everyone! More announcements soon!

Scott and Jim

Experimenting with Modelling in Plasterboard

When casting with plaster you always have to contend with mould design, consistency of mixing the plaster and the eventual extraction from the mould. These factors can cause a fairly high fail rate if one or more are carried out incorrectly. One way we can get around the need to mould and cast slabs of plaster is to utilise a ready made substitute in the form of plasterboard. Pre-cast plaster board can be purchased readily and cheaply from most DIY stores. It provides a consistent slab of plaster that can be easily worked using hand tools or machine cutting.

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In its bought state plasterboard has a layer of paper adhered to the outside which can be removed using a wet cloth. This is the most laborious aspect of using this material but is a small price to pay for the time and expense of trying to cast slabs from scratch.

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5th Year Lost Spaces (2)Once clean of paper the board should be left to thoroughly dry before being worked.

With this particular project slabs of plaster board were cut to size before being engraved with detailing on the laser cutter. This level of detail created a cast concrete imitation that would be very difficult to replicate from a cast piece.
5th Year Lost Spaces (15)The main disadvantage of this engraved method is in its fragility. Once completed the engraved pieces have to be held with great care to avoid damaging the surface. One method of strengthening the pieces is to spray over a layer of clear lacquer. Even with this coverage the surface can easily be damaged so this process is really for aesthetic purposes and doesn’t lend itself to models that need to be handled.

To create the impression of a solid cast block the edges of each piece were mitred prior to being engraved. Mitering the edges made for an even more fragile edge that required filling with a quick drying Poly-filla which was then lightly blended with sand paper.

Lost Spaces – Nine Elms Cold Store

Initial experiments with this method were done by George Thomson, Jilly Clifford and Ayo Karim as part of the 5th year Lost Spaces workshop brief. Their project was focussed on the Nine Elms Cold Store.

“The choice of using a plasterboard method of construction was derived from our aim to have a scaled model which reflected the materiality of the Nine Elm’s cold store. The cold store was a prominent concrete landmark alongside the River Thames in the 1970’s with no apparent human scale; its only characteristic to the outside world was a repetitive façade detail wrapping the entirety of the building – something we successfully represented on the plasterboard model and by using the laser cutter.”

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Bollington Mill Project – Continuity in Architecture

Following on from this project Continuity in Architecture students Robbie Stanton, Sam Stone and Jahan Ojaghi chose to experiment using the same method to represent a derelict Mill in Bollington.5th year Bollington Mill (3)

Robbie Stanton explains the project:

Our initial research into Bollington exposed the town’s rich industrial heritage and emphasised the hugely influential role cotton manufacture has played in defining physical environment and local history and culture. However, many mill structures – the powerful emblems of a rich, multi-faceted past – have been lost. As a consequence, the physical townscape seems disconnected from its socio-historical context. The installation proposes a recognition of the lost forms of Ingersley Vale Mill, one such site at risk of being demolished and forming a further void in Bollington’s continual identity. By artificially lighting the ‘ghost’ structure we aim to draw attention back to a lost icon, re-stitching the building into the wider industrial fabric of Bollington. Continuity in Architecture 5th years were running a competition for a live installation on our site. This project is one of the short-listed 6 and basically proposed artificially lighting the ghost forms of a derelict mill using electroluminescent wire. We chose to try laser etched plasterboard because we wanted a model which could appear highly textured and lends itself to the decaying qualities of a ruin. A combination of CAD and hand scratching / editing were used to get a varied result.”

In addition to the laser engraved plasterboards the group used polly-filla to marry the land mass of the site with the walls of the building.

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The finished effect, as with the Nine Elmes Cold Cold Store Project is fantastic at capturing the rustic look of the building. It worth noting that this technique can be time consuming and the resulting pieces are very fragile so certainly don’t suit anything intended to be handled. North close up presentation photo south agled perspective

Later Workshop Opening Times From Next Week

Beginning Monday 25th January we will be hosting a 5th year workshop for the first part of each day meaning restricted access to all other years for these periods.

Opening times will be as follows:

Monday 25th – 13.00 – 16.30

Tuesday 26th 13.00 – 16.30

Wednesday 27th 13.00 – 16.30

Thursday 28th 09.30 – 16.30

Friday 29th 13.00 – 16.30

Monday 1st 14.00 – 16.30

Tuesday 2nd 13.00 – 16.30

Wednesday 3rd 13.00-16.30

Thursday 4th 13.00 – 16.30

Friday 5th 13.00 – 16.30

Monday 8th – 14.00 – 16.30

Normal Opening will resume from Tuesday 9th February.

Scott & Jim

In the style of Piranesi – Experimenting with Metal Powders in Resin

“Designed in the 18th century by the artist Giovanni Battista Piranesi (1720-1778), Caffè degli Inglesi in Rome, just moments away from the Spanish Steps, is a prime example of a lost ‘cultural cafè’. Renowned for its eccentric Egyptian style, it was a main hub for British artists visiting the Eternal City. Although it was a key centre for culture and artistry, the café’s design divided opinion. Caffè Degli Inglesi only survived for circa 20 years. 

Only two plates etched by Piranesi himself have survived that depict one long and one short internal wall. Because of this, our main challenge was re-imagining the space. As the cafè is long gone and we have no information in regards to the materials, colours, techniques employed, it therefore seems clear that the physical architecture of this space shouldn’t be our main focus, but capturing the lost atmosphere by trying to create a ‘shadow’ of the lost physical space.

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When creating a three-dimensional model, it was obvious we needed to depict the two undocumented walls in a way that does not mimic nor assume, but can capture the spirit needed for the café’s re-interpretation. We are therefore suggesting the use of mirrored walls, providing an immersive experience, without compromising the integrity of Piranesi’s unknown original design.

 
The material choice for the rest of the model was intended to hint towards Piranesi himself’s original metallic plates. The time and expense required in producing real metal plates was soon deemed too unrealistic, therefore an innovative solution was found in aluminium powder mixed with resin to create a metallic, durable cast acrylic sheet. From these they were able to be handled by machines such as the laser cutter in creating the etchings on both sides. 
 
A challenge came in the creation of the vaulted roof, where the material was heated following the etching process and formed around a pre-made mould. The 4 sheets were then filed so that the edges could align as best as possible. Assembly of the model involved super-glue, epoxy resin (made metallic in the same way as the cast sheets to match) and finishing using 3mm self-adhesive lead strips.
 
We were asked to display the model on a 400x400mm plinth. This was created with a number of feature to help enhance the model, for instance the plinth was created to be 1500mm high in order for the model to be viewed from eye level and allowed the viewer to experience the mirroring of the materials within. The rectangular shape of the model was then rationalised by creating a series of steps at the top of the square plinth, the final step incorporating a step down to fit the model so that the floor plate runs smoothly from outside to inside. The plinth was then painted in a matt white, with a shadow gap creating a neat finish between plinth and floor.” – Vanessa Torri & Daniel Kirkby 2015

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 Making the Model

For this project it was decided to make the wall thickness 3mm for ease of construction as well as keeping the material use to a minimum. Simple tray moulds were made up using strips of 3mm MDF that were double sided taped down to a base. This aids an easier removal from the mould once the cast has cured.

Note – if it is clear that a lot of the same component are require (in this case resin slabs) that it may be worth making the mould using a silicone to allow repeat casts and easy cast removal. As this project was very much ‘try it and see’ the required moulds were made as needed. 

Once the basic mould was complete the surfaces were coated with a barrier coat of Vaseline to prevent the resin penetrating the surface of the MDF when poured.

Metal powders

The use of metal powders in casting allows us to create a lightweight and, when compared to full metal casting, low cost but effective substitute material. The process uses very fine metal powder to coat the surface of a desired cast that can then be polished as if it were cast in the metal in use. In this case Aluminium powder was chosen to emulate lead. 

DSC05234In order to guarantee a good coat of metal powder on the surface of casts the mould should be dusted with the desired powder. The excess powder can be poured from the mould and reused. 

Mixing/Pouring Resin

For ease and speed of casting fast-cast- polyurethane resin was used as the stock material for the cast slabs. The resin is usually mixed at a 50/50 ratio but always check the instructions as some brands do vary their instructions on ratio mixing. As we were going for a metallic finish overall metal powder was also mixed into the resin to back up the surface coat already ducted into the mould. As the resin is poured the metal powder particles naturally want to sink to the lowest point so having them in the resin only increases or chances of a successful finish on the face of the cast.

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Surface Finishing and Laser Engraving

Once the slabs have poured they can be carefully removed from the mould and all being well will have a dull but flat finish on the down face. Using wire wool the surface can be polished up to the desired shine.

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5th Year Lost Spaces (8)

Next up for this project was the engraving of the Piranesi drawings onto the plates. Using the laser cutters Daniel and Vanessa were able to engrave into the polished surface of the plates as well as the back face which would end up being inside the model.

5th Year Lost Spaces (13)

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The roof components required heat forming to create its vaulted shape. This shaping occurred after being engraved and cut to shape which required significant time to figure out correctly.

DSC05278 The final detail to be added to the model was lead finishing strip as used on leaded windows. As well as finishing the panel gaps this strip. lent itself to the model design and matched the metallic finish perfectly.

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Pitanesi model (2) Pitanesi model (4) Pitanesi model (5)The model will be on display as part of the 5th year ‘Lost Spaces’ workshop display at the end of year show in June.

Happy New Year and Welcome Back Updates

Hi All,

Hope you have had a good break and time to recoup for the next few months.

Part of the UoM server went down over the break resulting in our blog going down but thankfully everything is intact and we are back online. Apologies for any inconvenience this caused anyone.

****Workshop Opening Times January/February****

This year we will be hosting one of the 5th year workshops between 25th January and Monday 8th February.

This will mean a shorter working day for these two weeks with the workshop only opening from 11.00 till the normal closing time of 16.30.

New Materials

We have a couple of new additions to our materials stock this term which as usual are subject to availability so be sure to check before beginning your project planning

Finnboard

Anyone who has been inducted this year or last will have been told about this product which 4D Stock. This pulp board has a great range of applications due to its ability to form shapes when wet which are maintained when the board dries. Recommended for sketch and development models but there’s no reason it couldn’t be used for more advanced models as well.

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Metal Effect Silver Styrene Sheet

One of the most common questions asked of what can be cut on the laser cutters is metals. Whilst this isn’t possible we have bought in this substitute which is a metallic styrene plastic sheet. This can be laser cut and worked as with other styrene or acrylic sheeting and should serve as a suitable alternative for some cases.

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Scale Trees

We have a small selection of high quality brass etched and flocked scale trees. These are available from 4D Modelshop in a much wider range of sizes and styles. Samples of those available from 4D Can be seen in the workshop. We have a small stock of the following:

Medium Green, Copper Beech, Cork, White and Bare Branch

Don’t forget to register for your 10% student discount if you buy anything from them quoting either myself or Jim as your tutor when asked.

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New Reference Book

Advanced Mouldmaking and Casting, Nick Brooks, 2011

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This book provides a thorough guide with case studies of mouldmaking and casting with a variety of materials. Whilst our facilities of this are limited we hope this book will guide you to approach this method with more confidence as well as see what is possible outside of a workshop environment. As with all our books you are welcome to use as reference within the workshop but please don’t take out.

See you all soon,

Scott and Jim